Our process ensures clear communication, efficient project management, and a final product that exceeds your expectations.

We work with you to custom-design, manufacture, and deliver high-quality, electrical systems that perfectly integrate with your product and OEM production. From complete wiring harness systems and existing system add-ons and adjustments to switch panels, circuit breakers, and more, we ensure efficiency, reliability, and a seamless experience every step of the way.

Process

Specification & Design

Prototyping

Production & Testing

Ongoing Support

Streamlined specification and design for seamless onboarding.

We start by understanding your application's needs, specifying the electrical requirements and environmental conditions the system will encounter. This can either be communicated from the outset, or determined by our project manager after visiting your production facility and consulting with your production team.

From concept to CAD, our in-house design team then, using the advanced Capital Essentials software, interprets these requirements to create detailed technical drawings that are straightforward for OEM production and electrical staff to interpret.
Throughout this initial design phase, changes can be easily communicated through these drawings, before moving into product prototyping.

Bring your vision to life with prototyping, agile manufacturing and streamlined procurement.

By leveraging our agile manufacturing capabilities, we can quickly and efficiently bring your vision to life, creating physical prototypes for your inspection and approval before moving to full-scale production. This ensures that every detail meets your exact specifications and that any necessary adjustments can be made early in the process.

The agile approach allows for any iterations and refinement, ensuring the final product meets your exact specifications and expectations.
For more bespoke designs, any procurement of specific electrical components and products is achieved with ease through our vast network of quality product suppliers.

High-quality production and rigorous quality control standards that ensure reliable performance.

Our New Zealand manufacturing facility leverages the best equipment in electrical systems and wire harness manufacturing, combined with the expertise of our highly experienced team. Our production staff boasts decades of experience in developing our products. Thanks to their expertise and efficiency, we specialise in short lead times, high mix/volume production runs, and can handle both large and small orders with no MOQs.

Our products adhere to the following quality control standards:

NZ/AU Marine - Electrical installations - AS/NZS 3004.2
NZ/AU Marine - Electric cables (Survey) - AS/NZS 5000.1
NZ/AU Motorhomes - Electrical Installations - AS/NZS 3001.2
US Marine - AC and DC Electrical Systems on Boats - ABYC E-11
US Marine - Recommended Practice for Marine Cable - IEEE 1580
Circuit Breakers - Low-voltage Switch Gear and Control Gear - AS/NZS IEC 60947.2

Continued support of your OEM operations for ongoing electrical system improvement and development.

Once the first production run of the harnesses or specified product is complete and you are satisfied with the results, we can scale production and continue to work with you to constantly improve and develop our partnership for any new or existing projects requiring electrical assistance. Our dedicated team will help you achieve your desired outcomes. We are here to support your OEM operations every step of the way.

Our Business Development Manager can visit your production facility to scope a new project.
Our Design team can continue to work with you to come up with innovative solutions
Our production and supply chain team will ensure your frequent orders are fulfilled on time and in full.
Our warehouse and sales team can supply you with additional electrical components and aftermarket products.

We prioritise building strong partnerships with our clients, recognising that every project is unique.

Process

Our products adhere to the following quality control standards:

Partner with Connex for your next project requiring bespoke electrical solutions.